1. Overview
MachineMetrics is a real-time, data-driven Manufacturing Execution Platform designed specifically for discrete manufacturers. Our Intelligent MES connects directly to your shop floor—collecting, contextualizing, and acting on data from machines, operators, and business systems like ERP—to enable faster decision-making, increased machine utilization, and improved operational performance across your entire organization.
Modern manufacturers are under pressure to do more with less. With fragmented systems, poor visibility into operations, and inefficient manual processes, productivity is often left on the table. MachineMetrics closes this gap with a platform purpose-built to turn real-time data into real-time action.
2. Platform Value & Capabilities
CONNECTIVITY: Universal Machine & Sensor Integration
Connect to any machine, regardless of brand, model, or age.
Use MachineMetrics Edge hardware to collect high-frequency data without invasive integrations.
Communicate across all major industrial protocols—no PLC programming required.
Capture additional environmental context with sensor integrations (e.g., IO-Link, condition monitoring).
PURPOSE-BUILT MES MODULES
MachineMetrics delivers four core MES capabilities:
Work Order Management: Track real-time job progress with automatic or operator-driven updates.
Production Scheduling: Generate dynamic schedules that react to live conditions.
Downtime Tracking: Automatically identify, categorize, and analyze the root causes of unplanned stops.
OEE Analytics: Visualize productivity metrics and identify opportunities for improvement.
INTELLIGENT CUSTOMIZATION
Use no-code tools to build dashboards, widgets, workflows, and reports.
Apply AI for automated shift reports, capacity insights, and operator performance coaching.
Build custom applications with MachineMetrics Labs or leverage APIs for enterprise integration.
EXTENSIBILITY: Integrate with Any System
ERP: Sync work orders, routings, part details, and labor tickets.
CMMS: Automate maintenance actions from real-time machine conditions.
BI Tools: Fuel shop floor and enterprise reporting with APIs and exports.
Work Instructions: Deliver job-specific documents to operators in context.
3. Key Use Cases
Dynamic Production Scheduling
React to shop floor changes in real time to keep schedules on track and improve on-time delivery performance.
Job Tracking
Digitally track production activity at the machine or operator level. Identify slowdowns, missed setups, or non-standard process durations.
Downtime & Bottleneck Analysis
Automatically categorize downtime and analyze patterns to find and eliminate root causes that reduce throughput.
AI-Driven Operator Engagement
Enhance accountability and motivation with real-time performance feedback, shift summaries, and gamified coaching features.
Enterprise Insights
Standardize performance measurement across plants. Use widgets like Multi-Plant Comparison and Multi-Region Utilization to drill from global to machine-level metrics.
4. Why MachineMetrics?
Fast Time to Value: Deploy in days. See ROI in weeks. Out-of-the-box reports, dashboards, and workflows to fuel smart manufacturing.
Scalable & Modular: Scale across sites and use cases at your pace. Configure reports, alerts, and dashboards without IT support.
Actionable Intelligence: Go beyond visibility with automation, alerts, and AI insights that drive real improvements.
Universal Machine Connectivity: Connect to any make and model of equipment to monitor machine health and production performance.
Seamless ERP Integration: Clickable ERP connectors and open APIs to power every system with real-time production data.
5. Learn More
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To learn more about how MachineMetrics can transform your operations, contact your Customer Success Manager or visit www.machinemetrics.com.
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